Piranha B Series 5×10 CNC Plasma Table

Piranha B-Series 5×10 Plasma Cutting Table

• Model:
  • Piranha B510
• Cutting Area:
  • 5′ x 10′
• Machine Size:
  • 158”L x 102”W x 60”H
• Machine Weight:
  • 2,200 lbs

INCLUDED FEATURES

1. Rugged Construction – Simple and rugged bolted table with high accuracy linear guides and bearings. Machine is assembled complete at the factory
2. Dual Side Drive – gantry driven on both sides for maximum stability
3. CNC Control with 10.4” High resolution color LCD monitor, shape library with 20 configurable shapes, 8MB memory & USB interface
4. Stepper motors and drives – Stepper motors on both X-axis and Y-axis with a maximum traverse speed of 8000mm/min.
5. Water table slag collection – eliminates need for dust collector.
6. MicroStep Programmable Torch Height Control – controls torch height automatically
7. Breakaway Torch Mounting – protects the torch from inadvertent part tip-ups
8. ProNEST® 2019 LT Programming System – 2D CAD drawing, DXF importing, integrated shape library, drag and drop nesting.

NOTE: Add-on modules are available for additional functionality of ProNEST® LT

MACHINE SPECIFICATIONS

• Maximum Rapid Speed: 314 IPM
• CNC Control: Starfire
• Frame and Bridge Construction: Fabricated machine table, Welded steel bridge
• Drive Motors: X-axis – Two Stepper Motors, Y-axis – Stepper Motor, Torch Height Control – Stepper Motor
• Drive System: X-axis – Rack and Pinion each side, Y-axis – Rack and Pinion Z-axis – Ball Screw
• Torch Control: Arc Voltage with Initial Height Sensing
• Torch Protection: Pneumatic Breakaway

AVAILABLE PLASMA SYSTEMS**

• Powermax 45XP: 1/2” (12mm) Production / 1/2” (12mm) Maximum (mild steel)
• Powermax 65 SmartSYNC: 5/8” (16mm) Production / 5/8” (16mm) Maximum (mild steel)
• Powermax 85 SmartSYNC: 3/4” (20mm) Production / 3/4” (20mm) Maximum (mild steel)
• Powermax 105 SmartSYNC: 3/4” (20mm) Production / 7/8” (22mm) Maximum (mild steel)
• Powermax 125: 3/4” (20mm) Production / 1” (25mm) Maximum (mild steel)

** Includes interface cable

CUSTOMER PROVIDED PLASMA SYSTEMS

Piranha can integrate existing air plasma systems up to 125A. The customer must provide details and specifications on the existing air plasma system for review before Piranha can approve the integration. There will be a minimum charge of $1,000 for systems not supplied by Piranha. Charges for additional components, cables, and shipping may be required after review. Piranha will not provide any warranty on the existing system and will not guarantee the cut quality.

ProNEST® LT Smart Start (INCLUDED)

Hypertherm ProNest® LT Smart Start is a powerful CAD/CAM nesting software designed for light industrial, mechanized cutting in production environments. It provides a single software solution for all of your conventional plasma cutting machines. ProNest® LT Smart Start helps fabricators and manufacturers increase material savings, boost productivity, reduce operating costs, and improve part quality by offering the right level of cutting expertise for your needs. It also supports Hypertherm SureCut™ technology, including easy setup, optimized process parameters, and easy trouble shooting. In addition, ProNestLT® Smart Start is backed by Hypertherm’s global network of professionals, meaning you’ll always have access to the service and support you need.

Part design and development

• Integrated 2D CAD program to create and edit CAD files
• Variable Shape Parts feature to develop common parts from templates

CAD/CAM import and conversion

• Import CAD files (industry-standard file formats)
• Raster to vector converts static images to CAD
• Automatic CAD file correction and error notification
• Automatic spline/ellipse smoothing and reduction
• Separate multiple parts from a single CAD file
• Automatic mapping of CAD layers to processes (cut, mark)

Job Set-Up

• Material database (with grade and gauge)
• Custom remnant creation (define irregular shapes
• for nesting)
• Grain constraint
• Safe zones for plate clamping applications

SureCut™ technology and built-in process expertise

• Material type, thickness, grade and class-based process parameters:
  • Separations for part, plate, and pierce spacing
  • Kerf compensation and feed rate
  • Lead-in/out style optimized for part geometry and quality
  • Cutting techniques
• Cut sequencing – automatic or manual

Interactive manual nesting

• Group parts into clusters for nesting
• Color parts according to part property
• Drag, drop, bump, and auto-bump parts on the nest
• Move, mirror, and drag to rotate parts
• Click and drag to automatically array parts
• Prohibit/permit nesting inside of a part
• Part interference detection
• Edit lead-in/out position and properties within the nest
• Animated cutting sequence simulation
• Control cut direction and cut sequencing on part-by-part basis
• Plate cropping

Detailed reporting

• Management and shop reports
• Export reports directly to PDF, Excel spreadsheet, CSV, or webpage

ProNest® Essentials (OPTIONAL)

Automatic Nesting – nest with the click of a button. Choose a preferred nesting strategy to control the balance between nesting speed and material utilization or select “IntelliChoice” and ProNest will determine a strategy and nest. Parts are nested for maximum cutting efficiency and material utilization, without any operator intervention required.

ProNest® Unlimited (OPTIONAL)

Automatic Nesting – nest with the click of a button. Choose a preferred nesting strategy to control the balance between nesting speed and material utilization or select “IntelliChoice” and ProNest will determine a strategy and nest. Parts are nested for maximum cutting efficiency and material utilization, without any operator intervention required.

Common Line Cutting – share the common edges of adjacent parts. This feature can be applied automatically to similar parts or manually for dissimilar part profiles. Kerf compensation is applied automatically. Fewer pierces and reduced cutting distance will maximize productivity and consumable life. It also can save material by eliminating the separation between parts that otherwise becomes scrap.

Chain and Bridge Cutting – link multiple part profiles into one continuous cut. The chain can be created manually, after parts have been nested, or automatically as an array of parts. Use Bridge Cutting to create a thin web of material between parts, which helps prevent tip‑ups on small parts. This forms a single exterior profile, which can stabilize parts during separation from the plate, making them less prone to the effects of thermal movement. Both techniques result in fewer pierces and greater consumable life.

Skeleton Cut-Up – makes dedicated cuts to a sheet, making it easier to remove skeleton material from the table. Skeleton cuts are added automatically; and can be edited to meet your needs. Skeleton lines may be cut before or after the parts are cut.

Design2Fab® Sheet Metal Layout Software (OPTIONAL)

Design2Fab sheet metal layout software makes it easy to create HVAC duct, mechanical, kitchen, industrial, roofing, and other specialty fitting layouts. Engineered to dramatically reduce the time it takes to develop and lay out flat patterns, Design2Fab provides sheet metal fabricators, HVAC shops, and MEP contractors with the ability to create complex custom fitting layouts in minutes, rather than hours. Design2Fab also helps ensure perfect fit-up when installing parts in the field, contributing to increased productivity and lower operating costs to accomplish more, while increasing profitability.

Starting with the parametric fittings library, you will have access to a complete range of templates including all core shapes and sizes which can be customized to virtually any design. You can apply SMACNA or DIN based shop standards to any fitting in the job, including pressure class, metal gauge, seam styles, joints, stiffeners, wrap, acoustic liner, and sealant. Once the design is complete, it can export patterns to DXF for automated cutting. You can also export patterns for manual cutting using HPGL print files, printed to a plotter, or laid out manually using XY or triangulation points

• Comprehensive fittings library with unlimited customization
• 3D view verification of fittings
• 2D layout view of pattern fitting
• Job manager for multi-level zones
• Copy fitting or zone
• Fully customizable shop standards
• Based on SMACNA and DIN standards
• DXF export for nesting and automated cutting
• HPGL export for printing and manual cutting
• Custom seam and joint types
• Custom list of liners, wrap, sealant, stiffeners, vanes, and hangers
• Shear list – blank sizes calculated
• Fitting list – quick list of fittings in job
• Detail list – shop ticket format shows fitting, details, and dimensions
• Shear list – blank sizes calculated
• Multiple reports

AVAILABLE OPTIONS

• Air Dryer Unit: Water-oil separator and post filter. This option requires separate 120VAC electrical service.
  NOTE: Not needed if Three-Stage Filter System is ordered.
• Three-Stage Filter System: A series of three different filters to remove moisture, oil, and particulate.
  NOTE: Not needed if Air Dryer Unit is ordered.
• Consumable Kits
  • Powermax 45XP: Includes consumables for the Powermax 45XP cutting system.
  • Powermax 65: Includes consumables for the Powermax 65 cutting system.
  • Powermax 85: Includes consumables for the Powermax 85 cutting system.
  • Powermax 105: Includes consumables for the Powermax 105 cutting system.
  • Powermax 125: Includes consumables for the Powermax 125 cutting system.
• On-site Training: A Piranha Factory Technician is available to assist with training at your location based on our standard service rates. Specific estimates are upon request.
• ProNEST® LT Optional Packages:
  • ProNEST® LT Essentials
  • ProNEST® LT Unlimited
  • Design2Fab®6

UTILITY REQUIREMENTS

• 230V SINGLE PHASE AC / 20A service for table and CNC control.
  NOTE: A transformer will be required if other voltages, such as 208V, are supplied. Connection of other voltages to the machine will void the warranty unless approved in writing by Piranha.
• Separate Electrical Service for Hypertherm Plasma System. The Hypertherm Powermax series is available with several power options. Consult factory for information.
• Dry Compressed air – 90 psi minimum
• Earth Ground Rod with separate green insulated number 4 stranded copper welding cable leading to plasma cutting system

Recommended:

• Air Dryer Unit or Three-Stage Filter System

INSTALLATION

Customer is responsible for the complete installation of the equipment including (but not limited to):

1. Rigging
2. Leveling
3. Electrical Installation
4. Start-up

Piranha will supply appropriate installation and operations manuals for performing installation. Installation and training by Piranha field service technicians is available at prevailing rates. Technical support for installation and ongoing operation is available via phone at no charge.

If customer purchases plasma system from another source, then customer will be responsible for the connection and integration of the plasma system to the machine.

WARRANTY

Twelve (12) month parts warranty, covering defects in materials or workmanship.

DELIVERY

Normal delivery is from stock subject to confirmation at the time of order. Price is FOB factory Rockford, Illinois and does not include any applicable sales tax or installation. The machine is shipped totally wired through to the electrical enclosure box. It has been left to the purchaser’s discretion whether to wire direct to a disconnect or to install a cord and plug for mobility.

SHIPMENT REQUIREMENTS

MegaFab requires Flatbed Trailer(s), with adequate Chains and tarps (to cover full height and width), to assure protection of this equipment when using truck transportation. Please make sure that adequate deck space is allotted for machine and all accessories shipping with order. Upon request, MegaFab will arrange shipping to destination. Freight and insurance charges are the responsibility of the customer and will be invoiced on machine order. Please consult the factory for any questions regarding shipping requirements.

PAYMENT TERMS

Stock machines require 100% payment prior to shipment. Non-stock machines require a down payment of 50%, with the remaining 50% due prior to shipment.